Jaguar XJ6 Series 1, 2 & 3

by
Edition: 2nd
Format: Hardcover
Pub. Date: 2004-04-11
Publisher(s): Haynes Publishing UK
Availability: This title is currently not available.
List Price: $48.10

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Summary

A reference for anyone considering a restoration of one of these classic luxury saloon cars, this book covers the Series 1, 2 and 3 XJ6 models built between 1969 and 1986. This manual shows you how to strip down, rebuild and tune an XK engine; repair and modify suspension; renovate interior trim; strip down and rebuild mechanical components; and repair and replace bodywork. Illustrated with more than 900 photographs and diagrams, it also explains what to look for when buying a used XJ6. The book covers: model heritage and development; what to look for when buying a project vehicle and the pitfalls to avoid; how to renovate bodywork and chassis, including the renewal of major panels and repainting; repairing and renewing interior trim and fitting accessories; how to give new life to mechanical and electrical components, including XK engine overhaul; transmisson servicing and replacement; and suspension overhaul and replacement.

Table of Contents

Acknowledgementsp. 4
Introductionp. 5
Heritage
Jaguar 'XK' saloons up to Mk X and S-typep. 6
Jaguar XJ6 history
p. 10
p. 15
p. 17
A classic coupep. 19
Jaguar XK saloon production detailsp. 21
XJ6 technical specificationsp. 22
Identify your XJ6p. 23
Preparation
Dismantling and spacep. 24
Workshop procedures and safety firstp. 25
Raising your Jaguar safelyp. 28
The NBN Chassis Tilterp. 30
Tools and equipmentp. 31
Buying sparesp. 37
Buying an XJ6
Buyer beware!p. 38
Where to startp. 39
Which model?p. 40
Bodywork, electrics and interiorp. 41
Engine, exhaust, emissions, air-conditioning and transmissionp. 45
Brakes, steering, suspension, wheels and tyresp. 47
Accessories, modifications and insurancep. 50
Road testingp. 50
Doing the dealp. 51
Bodywork
Hints and tipsp. 52
Bodywork basicsp. 55
Weldingp. 55
Removing and replacing a rotten sill and rear wheel archp. 59
Replacing/repairing a front crossmemberp. 63
Removing the bonnet and grillep. 64
Headlamps, side lamps and indicatorsp. 65
Removing front and rear bumpersp. 67
Removing the boot lidp. 68
Removing front and rear doorsp. 68
Removing the front wingp. 70
Fuel tank removalp. 71
Windscreen removal, wipers, wiper motor and washer motorp. 73
Dealing with rustp. 75
Painting and Filling
Abrasives guidep. 78
Aerosol paint sprayingp. 79
Putting on paintp. 80
Using fillerp. 81
Under the Bonnet
Removing the engine and gearboxp. 85
Engine stripdown and rebuildp. 89
Fuel--carburation and fuel injectionp. 115
The cooling systemp. 122
The exhaust systemp. 136
Transmission
Automatic transmission specificationsp. 140
Stripdown and rebuild of automatic gearbox and torque converterp. 141
Rear clutch drump. 150
Front clutch rebuildp. 151
Manual transmission and clutchp. 155
Propeller shaft and universal jointp. 158
Rear hubsp. 162
Brakes, Suspension and Steering
Brake discs, callipers, pads and pistonsp. 164
Front wheel bearingsp. 166
Removing and replacing flexible hosesp. 168
Rigid brake linesp. 169
Master cylinderp. 170
Brake servo unitp. 171
Rear discs, pads and callipers, and handbrakep. 171
Bleeding the brakesp. 175
Front suspensionp. 177
Rear suspensionp. 181
Steeringp. 185
Wheels and Tyres
Buying wheelsp. 189
Refurbishing alloy wheelsp. 191
Original tyre specificationsp. 193
The Interior
Door trim panelsp. 197
Carpetsp. 199
Seatsp. 199
Cleaning and treating leather trimp. 201
Seat diaphragmp. 202
Wooden trimp. 203
Stain removal guidep. 203
Seat beltsp. 205
Security
Thatchamp. 206
Sold securep. 206
Getting physicalp. 207
Electronicsp. 209
Wheels and tyresp. 210
Jaguar specialists, clubs and magazinesp. 212
Table of Contents provided by Ingram. All Rights Reserved.

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